Automotive & Auto Parts EHS & Safety Management Software

Unify plant safety, incidents, inspections, machine hazards, corrective actions, compliance, and EHS performance across automotive and auto parts manufacturing operations.

Automotive OEMs, Tier 1 suppliers, Tier 2 suppliers, and component manufacturers manage EHS risks across stamping, machining, welding, injection molding, paint and coating, assembly, warehousing, maintenance, and high-volume material movement. Across multiple plants and shifts, EHS teams must manage hazards involving presses, robotic cells, CNC equipment, forklifts, conveyors, hazardous energy, chemicals, repetitive work, contractors, and production equipment.

DEXUR EHS gives automotive manufacturers one connected platform to identify risk, manage safety events, track corrective actions, maintain EHS records, and monitor safety performance across plants, production lines, work areas, shifts, and machines.

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From production floor to resolution

Manage Automotive Safety From the Production Floor to Verified Closure

Automotive manufacturing combines high-volume production with stamping presses, CNC machining, robotic welding cells, conveyors, injection molding equipment, forklifts and tuggers, paint and coating operations, hazardous-energy maintenance activities, and repetitive assembly work.

Risk can change with production rates, equipment conditions, die and tooling changes, line-side material delivery, maintenance interventions, shift changes, contractor activity, and changing production schedules.

DEXUR EHS connects the automotive safety workflow:

Production-Floor Hazard or Event → Plant / Line / Machine Identified → Event Reported → Investigation → Machine or Process Risk Assessed → Engineering / Maintenance / EHS Owner Assigned → Corrective Action → Line-Level Verification → Cross-Plant Trend Analysis

This allows automotive EHS teams to connect what happened on a specific line or machine with the action taken and whether similar risk exists elsewhere.

  1. 01

    Identify

    Capture a production-floor hazard, incident, near miss, or inspection finding.

  2. 02

    Investigate

    Connect findings, contributing factors, machine or process context, and evidence.

  3. 03

    Prioritize

    Focus attention on high-priority and recurring risks across lines and plants.

  4. 04

    Assign

    Set an Engineering, Maintenance, Operations, or EHS owner and deadline.

  5. 05

    Correct

    Track corrective actions and supporting records through implementation.

  6. 06

    Verify

    Verify the change at the equipment or line before closure.

Industry challenges & DEXUR's approach

EHS Challenges in Automotive & Auto Parts Manufacturing

Automotive and auto parts operations face EHS challenges directly tied to production lines, machinery, material movement, maintenance activity, tooling changes, and multiple-shift operations.

01 / PRODUCTION

Machine & Production Hazards

DEXUR helps teams manage risks involving stamping presses and dies, CNC and machining equipment, robotic cells, welding operations, conveyors, injection molding, machine guarding, and equipment jams.

02 / ENERGY

Lockout/Tagout & Hazardous Energy

Manage hazardous-energy risks associated with maintenance, repairs, die changes, tooling changes, equipment servicing, jam clearing, and robotic-cell maintenance.

03 / MATERIAL MOVEMENT

Forklift & Material-Handling Safety

Connect forklift, tugger, cart, dock, line-side delivery, pedestrian interaction, and internal traffic events to the operating context.

04 / ERGONOMICS

Automotive Ergonomics & Repetitive Work

Track high-cycle tasks, repetitive motion, forceful exertion, awkward posture, overhead work, lifting, pushing, pulling, and manual material handling.

05 / CHEMICALS

Chemical, Paint & Coating Safety

Manage chemical handling, paint and coating operations, solvents, cleaners, and metalworking-fluid exposure within the plant EHS workflow.

DEXUR Operating Context→Plant→Shift→Department→Production Line→Work Cell→Machine / Equipment→Hazard→Risk Level→Responsible Team→Corrective Action→Verification

One unified platform

Manage Automotive EHS in One Platform

01 / INCIDENTS

Automotive Incident & Near-Miss Management

Connect every plant safety event to investigation and follow-up.

DEXUR centralizes incident and near-miss reporting across automotive plants so EHS teams can consistently document events involving press and stamping incidents, machine-related injuries, robotic cell incidents, forklift incidents, material-handling incidents, conveyor incidents, welding incidents, electrical incidents, LOTO events, unexpected energization, chemical exposure, paint and solvent exposure, metalworking fluid exposure, ergonomic injuries, hand and finger injuries, slips, trips and falls, internal vehicle movement, contractor incidents, fire and emergency events, environmental incidents, near misses, and equipment damage.

02 / COMPLIANCE

Automotive Compliance & Record Management

Bring plant safety documentation and compliance follow-up together.

Automotive manufacturers need organized records across machine safety, hazardous-energy control, powered industrial trucks, chemicals, employee training, contractor work, environmental activities, inspections, and corrective actions.

  • Incident records
  • Investigation documentation
  • Machine safety findings
  • LOTO and forklift records
  • Audit findings and corrective actions
  • Training and contractor records
  • Environmental records and supporting evidence
03 / INSPECTIONS

Automotive Safety Inspections

Turn production and equipment inspections into accountable action.

Standardize and track inspections across stamping presses, dies and tooling, machine guarding, CNC equipment, robotic cells, conveyors, injection molding equipment, forklifts and tuggers, material-handling areas, welding areas, electrical equipment, LOTO activities, chemical storage, paint booths, emergency equipment, warehouses, loading docks, contractor work areas, PPE, and production-line work areas.

Plant / Line / Machine Inspection → Specific Equipment or Work-Area Finding → Risk Priority → Engineering / Maintenance / EHS Action → Responsible Owner → Due Date → On-Site Verification → Closure

04 / CORRECTIVE ACTIONS

Corrective Action Management for Automotive Plants

Track plant safety fixes from assignment to verified completion.

Corrective actions can originate from press and machine incidents, near misses, machine inspections, LOTO findings, forklift incidents, ergonomic assessments, audit findings, robotic-cell findings, welding and hot-work issues, chemical exposure findings, contractor incidents, environmental events, and production-line safety observations.

Finding → Plant / Line / Machine Context → Corrective Action Type → Engineering / Maintenance / Operations / EHS Owner → Priority → Due Date → Implementation → Line or Equipment Verification → Effectiveness Check → Closure

05 / RISK

Automotive Risk & Hazard Management

See where safety risk is concentrating across plants, lines, machines, and shifts.

Connect incidents, inspections, hazards, findings, and corrective actions associated with stamping presses, dies and tooling, CNC equipment, machining centers, robotic cells, conveyors, injection molding, welding equipment, material-handling systems, machine guarding, pinch points, hazardous energy, production-line access, equipment jams, and maintenance activities.

Hazard Detected → Plant / Line / Machine Identified → Exposure Assessed → Severity / Likelihood Evaluated → Risk Prioritized → Control Selected → Action Assigned → Control Verified → Repeat Event Monitored

See the patterns behind plant safety reports

See Where Risk Is Concentrating Across Your Automotive Operations

Recurring machine findings, repeated LOTO deviations, forklift near misses, ergonomic issues, conveyor defects, and unresolved production-line hazards can span multiple reports, crews, shifts, and plants.

DEXUR brings together machine inspections, LOTO findings, ergonomic assessments, forklift near misses, production-line incidents, audit findings, corrective actions, and historical trends so safety leaders can review patterns by plant, line, shift, machine, contractor, and work activity.

Find Answers to Automotive EHS Questions

  • Which production lines have recurring machine or guarding findings?
  • Which machines or work cells show repeated safety issues across plants?
  • Where are LOTO findings, unexpected energization events, or maintenance concerns recurring?
  • Which haulage routes, docks, or shifts show repeated forklift and pedestrian near misses?
  • Which production areas have recurring ergonomic findings or high-cycle work risks?
  • Which high-priority corrective actions remain overdue, and who is responsible?
  • Are the same hazards returning after repairs or corrective actions have been marked complete?
  • Which contractors, work activities, or shifts show recurring issues that warrant deeper investigation?

Measure the follow-through on automotive safety

Automotive EHS KPIs

DEXUR helps automotive OEMs, Tier 1 suppliers, Tier 2 suppliers, and component manufacturers monitor EHS performance across vehicle assembly, stamping, machining, welding, molding, coating, material movement, and component-production operations.

KPI What It Helps You Monitor
Stamping Press & Die Safety Finding Rate Tracks safety findings involving stamping presses, press guarding, dies, die setup, die changes, tooling, and press-area operations.
Machine & Production-Line Repeat Finding Rate Identifies recurring safety findings involving the same production line, machine, work cell, or comparable equipment across automotive plants.
Robotic Cell Safety Finding Rate Tracks findings involving robotic welding and assembly cells, safeguarding, interlocks, access points, operator interaction, and maintenance activities.
Die & Tooling Change Safety Finding Rate Monitors safety findings associated with die changes, tooling changes, equipment setup, maintenance intervention, and hazardous-energy control.
Production-Line Near-Miss Rate Tracks near misses by assembly line, component-production line, work cell, machine, shift, and plant.
Line-Side Material Movement Incident Rate Tracks incidents and near misses involving forklifts, tuggers, carts, line feeding, material delivery, pedestrian interaction, and movement of components through production areas.
Automotive Assembly Ergonomic Finding Rate Tracks ergonomic findings involving repetitive assembly, high-cycle tasks, overhead work, manual component handling, tool positioning, and line-side parts presentation.
Paint & Coating Process Safety Event Rate Monitors safety events and findings involving automotive paint booths, coating operations, solvents, cleaners, chemical handling, and associated process areas.
Machining & Metalworking Exposure Finding Rate Tracks findings associated with CNC machining, cutting operations, metalworking fluids, coolant mist, machine access, and component-machining activities.
Welding & Robotic Welding Safety Finding Rate Tracks findings involving manual welding, robotic welding cells, welding fumes, hot work, guarding, and operator interaction.
Automotive Internal Logistics Near-Miss Rate Monitors near misses involving forklifts, tuggers, line-side delivery, docks, pedestrian routes, internal traffic, and component movement between production areas.
Production Equipment Hazard Recurrence Rate Measures whether previously corrected hazards return on stamping presses, CNC machines, robotic cells, conveyors, molding equipment, or other automotive production equipment.

One connected EHS record

One Platform Across Automotive & Auto Parts EHS

DEXUR connects the EHS workflows automotive manufacturers use across production and support operations.

01

Core EHS

  • Incident Management
  • Near-Miss Reporting
  • Machine & Production-Line Safety
  • Safety Inspections
  • Audits
  • Hazard Management
  • Risk Assessments
02

Specialized Safety

  • LOTO & Hazardous Energy Findings
  • Forklift & Material-Handling Safety
  • Ergonomic Risk
  • Incident Investigation
  • Root Cause Analysis
  • Corrective Actions
03

Enterprise Visibility

  • Compliance Management
  • Contractor Safety
  • Environmental Management
  • Training & Competency
  • EHS KPIs
  • Multi-Plant Dashboards
  • Risk Analytics
One Event. One Connected Record. One View of Automotive EHS Risk.

From the first production-floor hazard to final corrective-action verification, DEXUR keeps the complete safety history connected.

Every plant. Every shift. One connected view.

Real-Time Automotive EHS Dashboards

DEXUR gives automotive EHS teams visibility from enterprise level down to the production floor.

Corporate EHS Leaders

Compare plant-to-plant incident trends, high-priority open hazards, repeat findings, corrective-action performance, machine safety trends, LOTO findings, forklift incidents, contractor issues, and environmental events.

Plant EHS Managers

Move from a plant KPI directly to the underlying line, shift, machine, event, investigation, or corrective action driving the result.

Operations & Shift Supervisors

See open findings and assigned actions for each shift, production line, work cell, and equipment group, including outstanding repairs and approaching deadlines.

Organization

  1. Enterprise
  2. Region
  3. Plant

Operations

  1. Department
  2. Shift
  3. Production Line
  4. Work Cell
  5. Machine / Equipment

Follow-Through

  1. Incident / Hazard / Inspection
  2. Investigation
  3. Corrective Action
  4. Verification

Built for multi-plant organizations

Built for Multi-Plant Automotive Organizations

Automotive OEMs and suppliers may operate assembly plants, stamping facilities, machining operations, component plants, molding operations, warehouses, and other manufacturing locations across multiple regions.

DEXUR allows EHS leaders to move from enterprise performance to the individual event driving the result:

Enterprise → Region → Plant → Department → Shift → Production Line → Work Area → Machine / Equipment → Incident / Inspection / Hazard → Investigation → Corrective Action → Verification

This helps corporate EHS teams understand where risk is increasing and which specific plant, line, shift, or machine requires attention.

Why a unified EHS platform

Why Automotive Manufacturers Choose a Unified EHS Platform

Automotive EHS information is often distributed across incident logs, inspection forms, audit trackers, corrective-action spreadsheets, email, and shared folders. DEXUR connects the automotive event lifecycle into one continuous record.