Chemical Industry EHS & Process Safety Management Software

Unify process safety, chemical incidents, critical safeguards, compliance, and corrective actions in one connected platform.

Connect incidents, process deviations, PHA findings, Management of Change, mechanical-integrity findings, chemical exposures, environmental releases, regulatory records, and corrective actions to the specific site, production unit, process area, equipment, chemical, batch, and operating condition.

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From process deviation to verified closure

Manage Chemical Process Safety From the First Deviation to Verified Closure

Chemical manufacturing combines hazardous chemicals, complex reactions, pressure systems, heat transfer, material transfer, rotating equipment, instrumentation, controls, utilities, and high-risk maintenance.

DEXUR connects process deviations, releases, PHA recommendations, Management of Change, mechanical-integrity findings, exposures, environmental events, and corrective actions to the exact process context where the issue occurred.

Dexur connects each event with its investigation, responsible owner, corrective actions, and supporting evidence—giving safety leaders a clear view of what needs attention and what has been resolved.

  1. Identify

    Capture process deviations, releases, chemical exposures, equipment failures, permit deviations, PHA findings, mechanical-integrity issues, and environmental events.

  2. Investigate

    Connect the event with process unit, equipment ID, chemical, batch/campaign, temperature, pressure, alarms/interlocks, procedures, and contributing factors.

  3. Assess

    Evaluate toxic, flammable, reactive, pressure, environmental, and occupational consequences based on process conditions.

  4. Prioritize

    Focus on high-consequence loss-of-containment risks, critical safeguard deficiencies, overdue PHA actions, mechanical-integrity issues, and repeat process deviations.

  5. Assign

    Assign Process Safety, Operations, Maintenance, Engineering, Environmental, Industrial Hygiene, or EHS ownership.

  6. Correct & Verify

    Track repairs, safeguard improvements, MOC actions, procedure changes, training updates, and engineering controls, then verify effectiveness before closure.

One connected process-safety platform

Manage Chemical EHS & Process Safety in One Platform

01 / PROCESS EVENTS

Chemical Incident & Loss-of-Containment Management

Connect every chemical process event to its unit, equipment, chemical, and operating condition.

Centralize toxic and flammable releases, reactor excursions, fires, explosions, relief-device events, tank overfills, transfer-hose failures, pump and valve leaks, chemical burns, toxic inhalation, process near misses, and environmental releases.

  • Capture site, production unit, process area, equipment/vessel, batch/campaign, chemical, process step, temperature/pressure, alarm/interlock status, quantity released, mitigation, investigation, root cause, and action.
  • Connect event conditions to safeguards and contributing factors.
  • Compare recurring process events across units, equipment types, chemical families, shifts, and sites.
02 / PHA & SAFEGUARDS

PHA, HAZOP & Critical Safeguard Management

Keep hazard scenarios, recommendations, safeguards, owners, and verification connected.

Manage Process Hazard Analysis, HAZOP, What-if, checklist findings, LOPA recommendations where applicable, hazard scenarios, initiating causes, consequences, existing safeguards, recommendation closure, and safeguard effectiveness.

  • Connect each recommendation to its hazard scenario and consequence.
  • Track responsible owners, completion, and verification.
  • Identify overdue and recurring safeguard deficiencies.
03 / MOC & STARTUP

Management of Change & Pre-Startup Safety

Control process risk when chemistry, equipment, controls, procedures, or facilities change.

Track changes involving raw materials, formulations, process chemistry, reactor conditions, equipment replacement, piping, instrumentation, alarms, interlocks, control systems, procedures, and facility layout.

  • Connect technical and safety review to PHA/risk review.
  • Track documentation, approval, training, and Pre-Startup Safety Review.
  • Verify readiness and effectiveness before startup.
04 / MECHANICAL INTEGRITY

Process Equipment & Mechanical Integrity

Connect equipment condition to process risk and functional verification.

Track reactors, pressure vessels, tanks, pumps, compressors, piping, valves, relief devices, emergency shutdown systems, instrumentation, alarms, interlocks, heat exchangers, and transfer systems.

  • Record equipment condition and risk priority.
  • Assign Maintenance or Engineering actions and due dates.
  • Track repair/replacement and functional verification through closure.
05 / EXPOSURE & PERMITS

Chemical Exposure & High-Risk Work

Connect occupational exposure and maintenance controls to the process context.

Manage toxic vapors, solvents, acids, caustics, corrosives, sensitizers, dusts, mists, process gases, confined-space atmospheres, hot work, line breaking, vessel entry, energy isolation, contaminated equipment, turnarounds, contractor activities, and excavation around process infrastructure.

  • Track personal and area monitoring, respiratory protection, PPE, ventilation, and exposure investigations.
  • Connect permits and isolation controls to the unit, equipment, and chemical hazards.
  • Follow repeat exposure and permit deviations through verification.
06 / COMPLIANCE & RELEASES

Chemical Regulatory & Environmental Records

Connect regulatory obligations and environmental releases to the process records behind them.

Centralize OSHA Process Safety Management, Process Safety Information, PHA, MOC, PSSR, Mechanical Integrity, Hot Work, Incident Investigation, Emergency Planning, Hazard Communication, SDS, EPA Risk Management Program, EPCRA, Tier II, TRI, and applicable TSCA records.

  • Connect requirement, site/process/chemical, evidence, finding, owner, action, verification, and compliance record.
  • Track environmental chemical releases and corrective actions.
  • Maintain readiness for audits, reporting, and regulatory follow-up.

See the patterns behind process-safety events

See Where Risk Is Concentrating Across Your Chemical Manufacturing Operations

DEXUR connects individual incident review with process-safety visibility across sites, production units, process areas, chemical inventories, equipment, safeguards, and operating conditions.

Teams can identify recurring loss-of-containment events, reactor excursions, equipment leaks, overdue PHA or HAZOP actions, incomplete MOC, mechanical-integrity findings, permit deviations, exposure concerns, and environmental releases.

Find Answers to Chemical Process-Safety Questions

  • Which process units have recurring loss-of-containment events?
  • Which reactors show repeated temperature or pressure excursions?
  • Which pumps, valves, flanges, or transfer lines generate recurring leaks?
  • Which storage tanks have repeated overfill, corrosion, or containment findings?
  • Which PHA or HAZOP recommendations remain overdue?
  • Which critical safeguards have recurring testing or effectiveness findings?
  • Which Management of Change records remain incomplete before startup?

Measure the activities behind process-safety performance

Track the Activities Behind Chemical EHS & Process Safety Performance

Monitor leading process-safety controls and recurrence—not only the number of incidents.

KPI What It Helps You Monitor
Loss of Primary Containment & Process Safety Event Rate Tracks chemical releases, fires, explosions, pressure excursions, relief events, and other process-safety events from reactors, tanks, piping, pumps, valves, and transfer systems.
Reactor / Process Excursion Rate Tracks recurring temperature, pressure, level, flow, reaction-control, and operating-limit deviations.
PHA / HAZOP Action Closure & Overdue Rate Measures completion, verification, and overdue status of PHA, HAZOP, What-if, checklist, and applicable LOPA recommendations.
Management of Change & PSSR Completion Rate Tracks technical/safety review, documentation, approval, training, Pre-Startup Safety Review, startup readiness, and effectiveness verification for process changes.
Mechanical Integrity & Critical Safeguard Verification Rate Tracks findings and verification involving vessels, tanks, piping, pumps, valves, relief devices, alarms, interlocks, emergency shutdowns, and other safety-critical equipment.
Permit-to-Work & Chemical Exposure Finding Rate Tracks hot-work, line-breaking, confined-space, isolation, turnaround, chemical-exposure, ventilation, PPE, and industrial-hygiene findings.
Chemical Release, Environmental Release & Corrective-Action Effectiveness Rate Measures recurrence of spills/loss-of-containment and environmental releases, plus whether implemented process-safety actions prevent recurrence.

Review these indicators alongside incident trends by mine, equipment, contractor, and shift to identify persistent issues and prioritize deeper investigation. Interpret near-miss reporting alongside reporting participation and event severity—a higher reporting count alone does not necessarily indicate worsening safety.

Every site. Every unit. One connected process-safety view.

Real-Time Visibility Across Chemical Manufacturing Operations

Connect process-safety information from enterprise leadership to chemical sites, production units, process areas, equipment, batches, safeguards, and corrective actions.

Corporate EHS & Process Safety Leaders

Compare site-to-site process-safety events, loss-of-containment trends, PHA/HAZOP action status, MOC performance, mechanical-integrity findings, chemical exposure, environmental releases, and corrective-action effectiveness.

Site EHS & Process Safety Managers

Monitor process incidents, PHA recommendations, MOC, PSSR, permit-to-work findings, chemical exposure, environmental compliance, and high-risk open actions.

Production & Operations Managers

See unit-level process deviations, reactor and vessel findings, alarm and interlock concerns, chemical-transfer issues, startup/shutdown findings, and assigned operating actions.

Organization

  1. Enterprise
  2. Region
  3. Chemical Site

Operations

  1. Plant / Production Unit
  2. Process Area
  3. Reactor / Vessel / Tank / Piping / Equipment
  4. Batch / Campaign / Process Step

Follow-Through

  1. Incident / PHA / MOC / Inspection Finding
  2. Investigation / Risk Assessment
  3. Corrective Action
  4. Control Verification

One connected chemical process-safety record

One Process Event. One Connected Record. One View of Chemical Risk.

Chemical manufacturing safety information can be distributed across incident logs, PHA spreadsheets, HAZOP reports, MOC systems, mechanical-integrity records, permit systems, chemical inventories, SDS repositories, environmental records, inspection forms, and corrective-action trackers. DEXUR connects the chemical process-safety lifecycle.

Process Context

Connect events to the site, production unit, process area, equipment, chemical, batch, process step, and operating conditions involved.

Critical Safeguards

Connect PHA, HAZOP, MOC, mechanical-integrity, safeguard, and PSSR findings to accountable owners and verification.

Corrective Action Accountability

Track Operations, Engineering, Maintenance, Process Safety, Industrial Hygiene, Environmental, and EHS actions through verified closure.

Enterprise Process-Safety Reporting

Move from individual process events to connected KPI and recurrence visibility across sites and similar units.