Midstream & Pipelines EHS & Safety Management Software

Coordinate workforce safety, pipeline-related findings, station inspections, and corrective actions across geographically dispersed assets.

Midstream operations move gas and liquids through gathering systems, transmission pipelines, compressor stations, pump stations, and associated facilities. Maintenance frequently takes place on equipment connected to operating systems, with field crews and control-room personnel sharing responsibility for the work sequence.

Dexur EHS organizes incidents, inspections, exposure concerns, and follow-up by pipeline segment, station, equipment, and activity. Give operations managers, integrity teams, maintenance supervisors, and EHS leaders visibility into unresolved conditions before excavation, line opening, pigging, or equipment restart.

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From report to resolution

Maintain Safety Across the Pipeline and Its Operating Interfaces

A pipeline maintenance task can depend on conditions beyond the immediate worksite.

Isolation may involve remotely operated valves. Pressure can remain trapped between components. A control-room instruction may affect personnel working at a distant station. Excavation can expose a pipeline whose location or condition differs from available records.

Safety reviews must account for the asset configuration, transported product, operating status, and communication between teams.

Identify Risks by Activity and Location

Pipeline Maintenance and Integrity Work

  • Unexpected pressure or product release during line opening
  • Incorrect identification of the pipe, valve, or segment
  • Excavation damage to adjacent services
  • Unstable trenches and inadequate access
  • Movement of exposed pipe or unsupported sections
  • Welding and cutting near residual hydrocarbons
  • Exposure to coatings, residues, or contaminated internal surfaces
  • Lifting and positioning replacement pipe, valves, and fittings

Pig Launching and Receiving

  • Residual pressure within launchers and receivers
  • Blocked or ineffective venting arrangements
  • Unexpected movement of a pig or internal equipment
  • Product and residue discharge when equipment is opened
  • Personnel positioned in front of closures
  • Differences between indicated pressure and actual equipment condition
  • Incomplete communication about the pig’s location or arrival

Compressor and Pump Stations

  • Rotating machinery and automatic startup
  • High-pressure gas or liquid systems
  • Electrical hazards during maintenance
  • Noise from compressors, drivers, and associated equipment
  • Hot surfaces and pressurized lubricating systems
  • Gas accumulation in enclosed areas
  • Lifting heavy components during overhauls
  • Conflicting activities during station outages

Rights-of-Way and Remote Facilities

  • Third-party excavation and encroachment
  • Erosion, flooding, slope movement, and exposed pipe
  • Vehicle travel on difficult access routes
  • Limited communications and delayed assistance
  • Public access near work areas
  • Changing weather and ground conditions

Establish the Asset and Operating Context

  1. 01

    Identify

  2. 02

    Investigate

  3. 03

    Prioritize

  4. 04

    Assign

  5. 05

    Correct

  6. 06

    Verify

Record the affected segment, station, equipment tag, product, and operating state.

A valve discrepancy may require confirmation of the isolation boundary before maintenance proceeds. A receiver-opening concern may require technical review of pressure verification and the work method. A washout may require assessment of pipeline support and safe access.

Dexur EHS preserves the relationship between the observation, operational restriction, assigned response, and verification evidence.

One unified platform

Support Field Work Across Stations and Pipeline Corridors

01 / INCIDENTS

Incident & Near-Miss Management

Capture personnel injuries, equipment events, pressure releases, excavation damage, gas alarms, and near misses.

Distinguish the workforce-safety outcome from the pipeline-operating consequence. A release without injury may still require a substantial investigation and a separate regulatory reporting assessment.

Midstream examples include:

  • Unexpected pressure discovered before a flange is opened
  • A closure defect identified during pig-receiver preparation
  • Contact with a pipeline during excavation
  • An isolation valve that does not perform as expected
  • Unplanned compressor startup during maintenance
  • A gas alarm in a station building
  • Pipe movement during an integrity excavation
  • A field instruction inconsistent with the control-room record
02 / INSPECTIONS

Station Inspections & Field Hazard Assessments

Organize inspections around equipment, work scope, and local conditions.

Review:

  • Valve identification and accessibility
  • Launcher and receiver condition
  • Isolation arrangements and relevant equipment documentation
  • Compressor and pump guards
  • Access platforms, stairs, and walking surfaces
  • Gas-detection and emergency equipment checks
  • Excavation access and protective arrangements
  • Lifting equipment and component-handling methods
  • Right-of-way observations affecting planned work
  • Communications and emergency access at remote locations

Associate each finding with a recognizable asset reference, such as a station name, valve number, segment identifier, or milepost.

03 / COMPLIANCE

Compliance & Qualification Records

Bring together the documentation needed to support the assigned work:

  • Applicable operating and maintenance procedures
  • Operator qualification status for covered tasks
  • Job-specific hazard assessments
  • Required equipment inspections
  • Exposure evaluations
  • Respiratory protection and hearing-conservation records
  • Confined-space documentation
  • Energy-control procedures where applicable
  • Emergency exercise findings
  • Occupational injury and illness records

Keep the distinction between completing training, demonstrating qualification for a covered task, and receiving authorization for a specific job.

04 / CORRECTIVE ACTIONS

Corrective Action Management

Assign deficiencies to the appropriate operations, maintenance, integrity, engineering, or EHS owner.

Examples include:

  • Correcting inconsistent valve identification
  • Repairing a defective closure component
  • Resolving an inaccurate equipment drawing
  • Investigating unsuccessful isolation
  • Restoring a machinery guard
  • Addressing recurring gas-detection faults
  • Improving access to a remote valve site
  • Updating a procedure after a configuration change
  • Resolving an incomplete field-to-control-room handover

Finding → Immediate Safeguard → Technical Assessment → Assigned Work → Verification → Return-to-Service Decision

Retain interim precautions while permanent repairs remain open. Administrative closure should reflect the required technical review rather than simply the completion of a work order.

Connect Field Evidence With the Applicable Safety Requirements

Classify Events by Mechanism and Asset

Relevant categories include:

  • Loss of containment
  • Unexpected pressure or flow
  • Isolation and valve-position discrepancies
  • Pigging-related events
  • Excavation contact and third-party damage
  • Pipe movement or unstable support
  • Gas exposure and oxygen-deficiency concerns
  • Fire or ignition events
  • Unexpected machinery startup
  • Electrical contact
  • Dropped loads and lifting incidents
  • Confined-space events
  • Noise and chemical exposure concerns
  • Remote-work and vehicle incidents
  • Communication failures affecting a field activity

Record actual consequences and potential severity separately. A discrepancy identified before line opening can provide important information even when no release occurs.

Capture the Asset, Product, and Work Sequence

Include:

  • Pipeline system and segment
  • Station, valve, launcher, receiver, or equipment tag
  • Milepost, coordinates, or other location reference
  • Transported product and relevant hazards
  • Operating, shutdown, isolated, or commissioning status
  • Task and procedure being followed
  • Pressure information and its source
  • Isolation boundaries and verification records
  • Control-room communications
  • Personnel positioning
  • Excavation and ground conditions
  • Gas readings and instrument details
  • Immediate restrictions
  • Photographs, witness accounts, and supporting technical records

Preserve timestamps so investigators can reconstruct the relationship between field activity and operating instructions.

Investigate Across Departmental Boundaries

Event → Operating Timeline → Asset and Procedure Review → Field Conditions → Contributing Causes → Corrective Actions → Verification

Questions may include:

  • Did field identification match the operating documentation?
  • Was the isolation arrangement suitable for the task?
  • Were remote commands and local work coordinated?
  • Had the configuration changed since the procedure was written?
  • Was the worker qualified for the applicable covered task?
  • Did an abnormal operating condition receive the expected response?
  • Were excavation findings communicated to integrity personnel?
  • Could the same defect affect similar equipment elsewhere?

Dexur EHS links investigation findings to the specific records, procedures, and equipment requiring attention.

Distinguish OSHA Requirements From Pipeline Safety Regulations

Midstream compliance depends on the facility, product, activity, and jurisdiction.

PHMSA requirements address regulated pipeline transportation. OSHA applicability involves occupational working conditions and can be affected where another federal agency exercises authority over the same conditions. Neither framework should be treated as a blanket replacement for the other. OSHA: Pipeline Jurisdiction Interpretation

Pipeline Safety Requirements

Regulatory area Midstream application Records and follow-up
49 CFR Part 192 Covered gas pipeline facilities and transportation activities. Applicable operating, maintenance, inspection, and safety-program documentation.
49 CFR Part 195 Covered hazardous-liquid and carbon-dioxide pipeline transportation. Required procedures, inspection records, integrity-related documentation, and actions.
49 CFR Part 191 Applicable gas-pipeline reporting obligations. Reportability assessments, supporting event details, and submission records.
Operator Qualification — Part 192 Subpart N / Part 195 Subpart G Personnel performing covered tasks under the operator’s program. Task lists, evaluations, qualification status, and required records.
Control Room Management — 192.631 / 195.446 Operations meeting the applicability criteria for controllers and control rooms. Procedures, reviews, training, and findings associated with the required program.
Integrity Management — applicable Part 192 and Part 195 provisions Programs and assessments required for the relevant pipeline system. References to technical assessments, assigned remediation, and completion evidence.
49 CFR Part 199 Drug and alcohol testing requirements for covered personnel and functions. Appropriate program records and restricted-access documentation.

Determine coverage using the current regulations and the operator’s asset classification. PHMSA: Operator Qualification Overview, PHMSA: Control Room Management, 49 CFR Part 195

Occupational Safety Requirements

Where applicable to the working conditions, relevant OSHA provisions may include:

Requirement Typical application Supporting evidence
Hazard Communication — 29 CFR 1910.1200 Transported products, treatment chemicals, cleaners, and other hazardous substances. Safety data sheets, labels, chemical information, and training.
Control of Hazardous Energy — 29 CFR 1910.147 Covered servicing of pumps, compressors, and other equipment. Equipment-specific procedures, inspections, and employee instruction.
Permit-Required Confined Spaces — 29 CFR 1910.146 Qualifying tanks, pits, vaults, and other spaces. Evaluations, entry permits, atmospheric testing, and rescue arrangements.
Respiratory Protection — 29 CFR 1910.134 Activities requiring respirators. Program records, medical evaluation status, fit testing, and training.
Occupational Noise Exposure — 29 CFR 1910.95 Compressor, driver, and other high-noise work. Exposure assessments and hearing-conservation records where required.
Electrical Work Practices — 29 CFR 1910.333 Maintenance involving electrical hazards. Work assessments, deenergization practices, and protective measures.
Machine Guarding — 29 CFR 1910 Subpart O Covered moving machinery and transmission components. Inspection findings and repairs.
Construction — 29 CFR Part 1926 Activities classified as construction, including applicable excavation and installation work. Task-specific assessments, inspections, and safeguards.
Recordkeeping — 29 CFR Part 1904 Covered occupational injury and illness recording and reporting. Recordability decisions, applicable forms, and supporting case records.

Map each requirement to the activity and jurisdiction before assigning compliance tasks.

Gathering Systems: Classify Before Applying Requirements

Gas gathering requirements differ by regulatory category. PHMSA identifies separate requirements for gathering-line types, including reporting obligations and safety provisions that vary with classification.

Do not assume that all gathering pipelines are unregulated or that every gathering segment must follow the same requirements as a transmission line. Preserve the classification and its supporting basis in the relevant compliance record. PHMSA: Gas Gathering Regulatory Overview

Operator Qualification: Verify the Task, Not Just the Certificate

Under the applicable OQ rules, the operator establishes its covered-task list and qualification program.

A general course-completion certificate does not establish qualification for every task. Confirm the individual’s status against the operator’s requirements and the work assigned, including recognition and reaction to abnormal operating conditions. PHMSA: Operator Qualification Overview

Control-Room Coordination: Preserve the Operating Timeline

For covered operations, control-room management requirements address defined program elements such as roles, procedures, alarm management, fatigue mitigation, and training.

Field investigations should retain relevant communications, equipment status, and the timing of instructions. An EHS action record can support follow-up without replacing the control-room system or its required operational records. PHMSA: Control Room Management

Incident Reporting: Review Each Obligation Separately

An event may require an OSHA recordability assessment, a pipeline incident or accident reporting determination, or both.

Use the criteria, deadlines, and responsible reviewers applicable to each obligation. A finding that an injury is not OSHA-recordable does not resolve whether a pipeline event is reportable.

Keep Technical Assurance and Workforce Safety Related

Record Primary purpose EHS relationship
Inline inspection assessment Identify and evaluate relevant pipeline conditions. Link field hazards and assigned safety follow-up to the technical finding.
Corrosion-control records Support applicable corrosion-management requirements. Track related deficiencies without replacing the technical program.
Pressure-test documentation Establish evidence associated with the test and applicable requirements. Preserve personnel-safety observations and corrective actions.
Operator qualification record Demonstrate qualification under the operator’s covered-task program. Support task readiness alongside site-specific preparation.
Work authorization or permit Establish the conditions and approvals for a particular activity. Retain restrictions, hazards, and required checks.
Incident investigation Explain the event and identify preventive measures. Coordinate actions across operations, engineering, integrity, and EHS.

Produce Reports That Support Asset Decisions

Examples include:

  • Isolation discrepancies by station or equipment type
  • Pigging events by launcher and receiver
  • Excavation damage and near misses by segment
  • Repeated valve-identification problems
  • Open findings affecting planned outages
  • Qualification gaps for upcoming covered tasks
  • Gas-exposure concerns by activity
  • Actions resulting from control-room coordination reviews
  • Recurring defects across similar stations
  • Restrictions awaiting technical verification

Identify Where Field Work Depends on Unresolved Conditions

A maintenance crew may be ready while an isolation question remains open. An integrity excavation may reveal a condition requiring engineering review before the planned repair. A station restart may depend on restoring safeguards removed during the outage.

Review findings against the next operating step and the people who could be exposed.

Ask Questions Specific to Pipeline Operations

  • Are valve tags, drawings, and field identification consistent?
  • Which jobs have unresolved isolation questions?
  • Are launcher or receiver defects outstanding before the next pig run?
  • Has excavation changed the support or access conditions?
  • Are remote-control capabilities addressed in the work arrangements?
  • Which station defects could affect restart?
  • Do qualification records cover the assigned tasks?
  • Have ground-movement findings reached the responsible integrity team?
  • Are emergency access and communications adequate at the worksite?
  • Could a recurring defect exist along other segments?

Prioritize by Product, Pressure, Exposure, and Location

Consider the transported material, stored energy, personnel position, equipment condition, and the potential consequences of a failure.

Separate the urgency of workforce protection from technical remediation priorities while keeping both visible to the responsible teams.

Field Findings + Operating Changes + Integrity Observations + Qualification Status + Open Restrictions

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Identify Dependencies Before Work

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Obtain the Required Technical Review

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Correct Equipment or Work Arrangements

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Verify With Operations and Field Personnel

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Authorize the Next Step Through the Designated Process

Measure Readiness for Pipeline and Station Work

Use workforce injury measures alongside indicators that show whether high-risk tasks have the necessary controls and follow-up.

KPI What to measure Midstream & Pipelines application
OSHA TRIR and DART Rate Recordable cases and cases involving days away, restricted work, or job transfer, normalized by hours worked. Compare station, pipeline-maintenance, and construction activities using consistent reporting boundaries.
Isolation and Line-Opening Events Discrepancies, unexpected pressure, and related near misses. Identify weaknesses in identification, procedures, verification, or equipment performance.
Pigging Safety Findings Launcher and receiver defects, opening-related concerns, and unresolved actions. Review readiness before recurring pigging activities.
Excavation and Damage-Prevention Events Contacts, near misses, and location discrepancies. Examine the relationship between available records, field verification, and actual excavation conditions.
Covered-Task Qualification Readiness Assigned personnel meeting applicable OQ requirements before work. Identify task-specific gaps rather than relying solely on training attendance.
Critical Inspection and Follow-Up Status Required checks completed and significant deficiencies resolved. Monitor station equipment, protective arrangements, and planned-work prerequisites.
Verified Corrective Action Closure Timeliness, technical verification, overdue restrictions, and recurrence. Determine whether the original condition was resolved before equipment reuse or restart.

Where reliable activity data exist, review event rates against pig runs, line openings, excavations, or other relevant tasks.

Give Operations, Integrity, and EHS a Shared View of Open Work

Corporate EHS Leaders

Compare systems and regions while retaining differences in product, activity, and jurisdiction.

Review:

  • Serious incidents and high-potential near misses
  • Isolation and pressure-release patterns
  • Occupational exposure priorities
  • Qualification-related findings
  • Persistent station deficiencies
  • Corrective-action effectiveness
  • Issues requiring broader review across the network

Regional Operations and Station Managers

Monitor upcoming work, equipment restrictions, outage findings, and restart prerequisites.

Identify which actions require maintenance resources, engineering decisions, or coordination with the control room.

Pipeline Integrity and Engineering Teams

Review safety findings associated with excavations, exposed pipe, component replacements, and technical assessments.

Maintain the distinction between an observed field condition and the engineering determination needed to address it.

Control-Room Leadership

See actions arising from communication reviews, field coordination, and investigations involving operating instructions.

Preserve references to the designated operational records and systems used to manage the pipeline.

Field Supervisors and Maintenance Crews

Access the asset identification, work-specific hazards, assigned corrections, and restrictions relevant to the job.

Carry unresolved conditions through shift handovers and equipment handback.

Follow the Network Structure

Organization

  1. Enterprise
  2. Region
  3. Pipeline System

Operations

  1. Segment / Station
  2. Equipment / Milepost
  3. Task or Event

Follow-through

  1. Corrective Action

This hierarchy allows leadership to move from network-level trends to the exact location and activity requiring attention.

Maintain the Connection Between Field Findings and Operating Decisions

Pipeline safety work crosses geographic and organizational boundaries. A field observation may require action from maintenance, engineering, integrity, operations, or the control room.

Dexur EHS keeps the safety finding and its follow-up traceable as responsibility moves between those teams.

Use Consistent Asset Identification

Associate records with segment numbers, station names, equipment tags, and location references that field and office teams recognize.

Preserve the Field-to-Control-Room Timeline

Retain the communications and equipment conditions needed to understand an event or work restriction.

Distinguish Qualification From Job Readiness

Review covered-task qualification alongside the local hazards, procedure, equipment status, and authorization required for the assignment.

Clarify Regulatory Responsibilities

Separate occupational safety, pipeline reporting, technical assurance, and jurisdiction-specific obligations while coordinating related actions.

Make Isolation and Restart Dependencies Visible

Show which unresolved findings affect line opening, maintenance, pigging, or return to service.

Require Evidence Appropriate to the Finding

Use inspection results, repair documentation, engineering review, or other suitable verification to support closure.

Apply Lessons Across Similar Assets

Review whether a closure defect, valve-labeling discrepancy, or communication failure could recur at other stations or pipeline locations.


See Dexur EHS for Midstream & Pipelines

Bring station inspections, pipeline-work observations, qualification-related findings, incident investigations, and corrective actions into one safety record.

See how Dexur EHS can help your teams coordinate field safety across pipeline corridors, compressor stations, and pump facilities.