Quarry & Aggregates EHS & Safety Management Software

One unified platform. Real-time visibility across quarry safety, incidents, inspections, risks, compliance, and corrective actions.

Connect safety information across crushed-stone quarries, limestone quarries, sand-and-gravel pits, extraction areas, crushing and screening plants, wash plants, conveyors, stockpiles, haul roads, dump points, loadout areas, maintenance shops, and mobile-equipment fleets.

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From quarry face to verified closure

Manage Quarry & Aggregate Safety From the Quarry Face to Verified Closure

Quarry and aggregate operations combine drilling, blasting, extraction, excavation, loading, haulage, crushing, screening, washing, conveying, stockpiling, truck loading, product loadout, and equipment maintenance.

DEXUR connects the quarry and aggregates safety workflow from the initial event through investigation, risk assessment, ownership, corrective action, field verification, and recurrence monitoring.

Dexur connects each event with its investigation, responsible owner, corrective actions, and supporting evidence—giving safety leaders a clear view of what needs attention and what has been resolved.

  1. Identify

    Capture highwall concerns, mobile-equipment events, haul-road hazards, crusher and screen findings, conveyor defects, dust exposures, stockpile conditions, and workplace-examination findings.

  2. Investigate

    Connect the event to the exact quarry area, shift, crew, equipment unit, production activity, material condition, witnesses, and contributing factors.

  3. Assess

    Evaluate severity and potential consequence based on the quarry activity, equipment interaction, ground condition, or aggregate-processing hazard.

  4. Prioritize

    Focus on high-potential and recurring risks involving powered haulage, highwalls, crushers, screens, conveyors, stockpiles, dump points, and respirable dust.

  5. Assign

    Assign responsibility to Quarry Operations, Processing Plant Operations, Maintenance, Technical Services, or EHS.

  6. Correct & Verify

    Track repairs, guarding improvements, haul-road and berm corrections, dust controls, equipment changes, and operating-procedure updates, then physically confirm the correction before closure.

One unified platform

Manage Quarry & Aggregates EHS in One Platform

01 / INCIDENTS

Quarry & Aggregate Incident and Near-Miss Management

Connect every quarry and plant event to its operating context, investigation, and follow-up.

Centralize front-end loader collisions, haul-truck incidents, light-vehicle near misses, mobile equipment–pedestrian events, highwall material falls, falling rock, crusher incidents, screen-maintenance events, conveyor entanglement, unexpected startup, drill-and-blast incidents, stockpile events, dump-point incidents, dust and silica exposure, noise exposure, customer-truck events, equipment damage, and near misses.

  • Capture quarry/pit/plant, shift, crew, work activity, equipment, event type, injury or exposure, immediate control, investigation, root cause, owner, and verification.
  • Connect evidence and contributing factors to the originating event.
  • Track recurring incidents across quarries, operating areas, equipment, shifts, and activities.
02 / INSPECTIONS

Quarry, Aggregate Plant & Equipment Inspections

Standardize inspections across quarry, processing, loadout, and equipment environments.

Cover quarry faces, highwalls, benches, haul roads, berms, dump points, loaders, haul trucks, excavators, drills, crushers, screens, conveyors, guards, wash plants, stockpiles, loadout areas, electrical installations, maintenance shops, and emergency equipment.

  • Assign findings, risk priority, responsible team, corrective action, and physical verification.
  • Track unresolved ground, equipment, guarding, and travel-area hazards.
  • Identify recurring findings across quarry, plant, and equipment contexts.
03 / RISK

Quarry & Aggregate Risk and Recurrence Management

Connect serious hazards to the area, equipment, task, exposure, and control involved.

Focus on highwall instability, powered haulage, mobile-equipment interaction, crusher access, screen maintenance, conveyor entanglement, hazardous energy, drilling and blasting, falling material, stockpiles, dump points, respirable silica, dust, noise, maintenance work, and loadout traffic.

  • Assess exposure, severity, likelihood, and risk priority.
  • Connect controls to owners and verification.
  • Monitor hazards that recur after closure.
04 / ACTIONS

Corrective Action Management for Quarry & Aggregate Operations

Track actions from finding through verified field completion.

Bring together actions from highwall inspections, haul-road findings, loader inspections, haul-truck defects, crusher access hazards, conveyor guarding, screen maintenance, silica and noise findings, stockpile hazards, dump-point conditions, workplace examinations, and MSHA findings.

  • Assign Quarry, Plant, Maintenance, Technical Services, or EHS ownership.
  • Track due dates, implementation, field verification, and effectiveness checks.
  • Keep the originating finding connected to the final closure record.
05 / COMPLIANCE

MSHA Compliance & Quarry Safety Records

Centralize quarry-specific safety and compliance evidence around the activity it supports.

Organize Part 50 accident and injury reporting, workplace examinations, Part 46 and applicable Part 48 training, task training, mobile-equipment inspections, crusher and conveyor findings, respirable silica sampling, noise monitoring, MSHA inspection findings, citations, corrective actions, training evidence, and verification records.

  • Connect requirements to site/activity, evidence, finding, owner, action, and verification.
  • Maintain organized follow-up for MSHA findings and citations.
  • Keep compliance records connected to operational context.
06 / REPORTING

Quarry & Aggregate Incident Reporting

Move from individual reports to connected quarry-to-quarry safety visibility.

Create reporting views for incidents, powered-haulage trends, loader events, haul-truck near misses, mobile equipment–pedestrian interactions, highwall and bench findings, crusher and screen findings, conveyor guarding, equipment defects, silica and noise trends, workplace examinations, MSHA findings, stockpile and dump-point hazards, customer-loadout incidents, open hazards, overdue actions, and repeat findings.

  • Compare quarries, pits, plants, equipment classes, shifts, and work activities.
  • Identify recurring safety patterns across operations.
  • Drill from enterprise trends to the underlying finding and action.

See the patterns behind quarry safety reports

See Where Risk Is Concentrating Across Your Quarry & Aggregate Operations

DEXUR helps quarry and aggregate producers move from isolated incident review to connected visibility across quarry faces, haul roads, processing plants, stockpiles, dump points, loadout operations, and equipment fleets.

Teams can connect highwall, bench, haulage, crusher, screen, conveyor, stockpile, dump-point, silica, noise, workplace-examination, MSHA, and customer-loadout findings to understand where risks persist.

Find Answers to Quarry & Aggregate Safety Questions

  • Which quarry faces or highwalls have recurring loose-rock or stability findings?
  • Which benches show repeated ground-condition concerns?
  • Which haul roads have recurring haul-truck, loader, or light-vehicle near misses?
  • Which front-end loaders have repeated visibility, braking, access, or operating-condition findings?
  • Which haul trucks generate recurring equipment or loss-of-control concerns?
  • Which crushers have recurring guarding, access, or jam-clearing hazards?
  • Which screens generate repeated maintenance or access findings?

Measure the follow-through on quarry safety

Track the Activities Behind Quarry & Aggregate Safety Performance

Monitor the operating activities behind quarry and aggregate safety performance—not only incident totals.

KPI What It Helps You Monitor
Powered Haulage Near-Miss Rate Tracks loader, haul-truck, light-vehicle, customer-truck, and pedestrian near misses across quarry roads, pits, and loadout areas.
Highwall, Quarry-Face & Bench Repeat Finding Rate Identifies recurring loose-rock, unstable-ground, quarry-face, bench deterioration, and operating-area findings.
Front-End Loader & Haul Truck Safety Finding Rate Monitors loader visibility, braking, access, operating conditions, haul-truck defects, vehicle-control conditions, and recurring hazards.
Crusher, Screen & Conveyor Safety Finding Rate Tracks guarding, access, jam-clearing, mechanical, maintenance, belt, pulley, transfer-point, spillage, and energy-control findings.
Silica, Dust & Noise Exposure Finding Rate Tracks silica findings across drilling, crushing, screening, and aggregate handling, plus road/transfer/loadout dust controls and high-noise areas.
Workplace Examination & High-Priority Hazard Closure Rate Measures whether quarry and plant hazards identified during examinations and serious hazards are corrected and physically verified.
Stockpile, Dump-Point, Loadout, Equipment & Environmental Finding Recurrence Tracks recurring stockpile and dump-point hazards, customer-loadout events, repeat equipment findings, and stormwater, sediment, dust, spill, and wash-water findings.

Review these indicators alongside incident trends by mine, equipment, contractor, and shift to identify persistent issues and prioritize deeper investigation. Interpret near-miss reporting alongside reporting participation and event severity—a higher reporting count alone does not necessarily indicate worsening safety.

Every quarry. Every shift. One connected view.

Real-Time Visibility Across Quarry & Aggregate Operations

Connect safety information across quarry faces, pits, processing plants, haul roads, stockpiles, dump points, loadout areas, and equipment fleets so each role can see the hazards and actions relevant to its responsibilities.

Corporate EHS Leaders

Compare quarry-to-quarry incident trends, powered-haulage events, highwall findings, crusher and screen safety, conveyor findings, silica and dust trends, MSHA findings, environmental issues, and corrective-action performance.

Quarry EHS Managers

Monitor workplace examinations, quarry incidents, loader and haul-truck events, processing-plant findings, exposure monitoring, MSHA follow-up, stockpile and dump-point findings, and repeat hazards.

Quarry & Pit Supervisors

See highwall conditions, bench findings, haul-road hazards, dump-point conditions, drill-and-blast findings, mobile-equipment defects, and crew-level corrective actions.

Organization

  1. Enterprise
  2. Region
  3. Quarry / Aggregate Site

Operations

  1. Pit / Processing Plant
  2. Operating Area
  3. Shift / Crew
  4. Work Activity
  5. Equipment

Follow-Through

  1. Incident / Hazard / Inspection
  2. Investigation
  3. Corrective Action
  4. Verification

One connected quarry & aggregate EHS record

One Incident. One Connected Record. One View of Quarry & Aggregate Risk.

Quarry and aggregate safety information can become distributed across workplace examinations, loader and haul-truck inspections, crusher checklists, conveyor inspections, silica-monitoring records, MSHA records, maintenance systems, incident reports, spreadsheets, and corrective-action trackers. DEXUR connects the quarry safety lifecycle.

Connected Quarry Records

Connect highwall conditions, powered-haulage events, mobile equipment, crushers, screens, conveyors, stockpiles, dump points, customer loadout, exposures, examinations, and corrective actions to their operating context.

Recurring Risk Visibility

Identify repeat highwall, equipment, processing, exposure, stockpile, dump-point, haulage, and loadout risks across sites, crews, and equipment fleets.

Action Accountability

Track Quarry Operations, Plant Operations, Maintenance, Technical Services, and EHS ownership from assignment through field verification.

Enterprise Reporting

Move from individual findings and actions to connected quarry safety KPIs and reporting across operations.